Hey everyone, thanks for all the tips. Sorry for my late reply! I will try to answer all the questions. Originally when I converted to hydroboost, I was using my stock pump that came on the truck back in 1998. It was getting a little tired before I installed the hydroboost system, so I planned on replacing it regardless. I used a T fitting to tie in the Hydroboost return line. The EVO system started to fail (that was fun..) so I replaced the pump with a new master pro pump. That worked fine. No issues or noise. Now that I'm thinking about it, that pump lasted 2 years. It never whined. It started to get tired. I was not running a cooler. I replaced it, and got almost 2 years out of the new master pro pump. Same issue, it started to get tired. O'reillys said that the master pro pumps are not super great quality, so they upgraded me to a cardone pump, which would be for my truck application without hydroboost. Generally, that just means no extra return line. I bled the pump before starting. That pump howled the moment I turned the truck on. It sounded like I was driving with a supercharger. O'reillys and I discussed it, and we went with the same pump listed above. It was OEM, and made for hydroboost. When I received the pump, I noticed that there was no cap, and there was no plugs on the return lines, which I thought was odd... I installed it, and it made noise. No where near the volume of the Cardone pump, but it was constant. We replaced it with another identical AC Delco pump. It came with a cap and plugs on all ports... So it makes me think that someone returned that other AC Delco pump. Who knows... This pump makes a little noise when cold, and when it warms up, it gets quiet. Under lots of braking conditions, it gets a little whiny. I'm going to install a cooler on the return line from the Hydroboost. I didn't need this for the OEM and Masterpro pumps, but maybe the AC Delco pump needs it.
My fluid is clean and full. On the previous AC Delco pump, I ran ATF. I also bled the system and tried power steering fluid. It made a little bit of difference, so with the replacement AC Delco pump, I went with Power Steering Fluid. I'm going to install a cooler next week and see what that does. I may warranty out this pump again, and see what happens.
Also, just for the record, I've been wrenching on engines since the early 2000s. I was a boat mechanic for almost 10 years, so the 350 is the engine I worked on most. I'm just trying to say, I'm not a newbie. I'm also working on this with a family friend who has been wrenching on GM engines professionally and for hobby for the last 60 years. We are both baffled. Even talking with my father in law that runs an auto repair shop stated the quality of replacement parts has steadily gone down hill, thus why I went with the AC Delco pump. Its not rocket science to replace a power steering pump.